iFixit Teardown Reveals How Apple Made the iPhone Air So Thin

Repair site iFixit today did one of its traditional teardowns on the iPhone Air, which is Apple's thinnest iPhone to date and the first major redesign we've seen in the ‌iPhone‌ line in several years.


To fit all of the necessary components in a 5.6mm frame, Apple designed a camera "plateau." The iPhone Air's logic board is partially inside of the camera bump, providing space for a large, metal-encased battery. The position of the logic board also ensures that it's protected from bending stress if the ‌iPhone Air‌ happens to flex, though we've seen in several tests that the titanium frame of the device is almost bend-proof.

iFixit tried bending the ‌iPhone Air‌ frame without any of the components inside, and it wasn't quite as durable as it is when it's fully packed. The frame easily bent, because there are weak points where Apple had to add plastic gaps to prevent cellular interference. As to whether the weak points will be an issue for ‌iPhone Air‌ owners, iFixit says "time will tell."

ifixit iphone air teardown display
Earlier this week, iFixit took apart MagSafe Battery that Apple designed for the ‌iPhone Air‌, and speculated that Apple was using the same battery for the accessory that it used in the ‌iPhone Air‌. That's now confirmed, and Apple did indeed include an ‌iPhone Air‌ battery inside the MagSafe Battery pack. The battery has a 12.26 watt-hour capacity, and you can take the battery out of the ‌MagSafe‌ Battery pack and put it in an ‌iPhone Air‌ with no issue.

Though the ‌iPhone Air‌ has a thinner design than usual, it's easier to repair than you might think. There isn't room for layers of components, and iFixit says that the thin chassis keeps parts from getting buried. Apple is using a clipped-in display and back glass that's easier to remove. For the battery, Apple is using adhesive that can be loosened with low-voltage electrical current. It's a design that Apple introduced last year with the iPhone 16, and now it's expanded to other models.

ifixit iphone air teardown
Apple 3D printed the USB-C port for the ‌iPhone Air‌ to get it to fit in the chassis, and iFixit found that the company is indeed using a 3D printed titanium alloy that's not as scratch resistant as the frame, but is "structurally robust." The USB-C port is glued in place, but it is modular and can be removed if needed.

The ‌iPhone Air‌ logic board includes the C1X 5G modem, the N1 networking chip, and the A19 Pro, all of which Apple designed. The ‌iPhone Air‌ is the first ‌iPhone‌ to have so many custom-designed Apple chips. The other iPhone 17 models also have the A19 and the N1, but the ‌iPhone Air‌ also gets the C1X instead of a Qualcomm modem.

Overall, iFixit gave the ‌iPhone Air‌ a provisional repairability score of 7 out of 10, because it's easier to get to the battery and not too difficult to replace a screen. Apple has also made efforts to release spare parts and manuals for ‌iPhone‌ repair, and has scaled down software locks and restrictions on parts pairing, improving its ‌iPhone‌ repairability scores.

Make sure to watch iFixit's full video to see the ‌iPhone Air‌ disassembled piece by piece.

Related Roundup: iPhone Air
Tag: iFixit
Buyer's Guide: iPhone Air (Buy Now)

Popular Stories

Apple Logo Zoomed

Tim Cook Teases Plans for Apple's Upcoming 50th Anniversary

Thursday February 5, 2026 12:54 pm PST by
Apple turns 50 this year, and its CEO Tim Cook has promised to celebrate the milestone. The big day falls on April 1, 2026. "I've been unusually reflective lately about Apple because we have been working on what do we do to mark this moment," Cook told employees today, according to Bloomberg's Mark Gurman. "When you really stop and pause and think about the last 50 years, it makes your heart ...
iOS 26

iOS 26.3 and iOS 26.4 Will Add These New Features to Your iPhone

Tuesday February 3, 2026 7:47 am PST by
While the iOS 26.3 Release Candidate is now available ahead of a public release, the first iOS 26.4 beta is likely still at least a week away. Following beta testing, iOS 26.4 will likely be released to the general public in March or April. Below, we have recapped known or rumored iOS 26.3 and iOS 26.4 features so far. iOS 26.3 iPhone to Android Transfer Tool iOS 26.3 makes it easier...
imac video apple feature

Apple Makes Its Second-Biggest Acquisition Ever

Tuesday February 3, 2026 12:45 pm PST by
Apple recently acquired Israeli startup Q.ai for close to $2 billion, according to Financial Times sources. That would make this Apple's second-biggest acquisition ever, after it paid $3 billion for the popular headphone maker Beats in 2014. This is also the largest known Apple acquisition since the company purchased Intel's smartphone modem business and patents for $1 billion in 2019....
wwdc sans text feature

Apple Rumored to Announce New Product on February 19

Thursday February 5, 2026 12:22 pm PST by
Apple plans to announce the iPhone 17e on Thursday, February 19, according to Macwelt, the German equivalent of Macworld. The report, citing industry sources, is available in English on Macworld. Apple announced the iPhone 16e on Wednesday, February 19 last year, so the iPhone 17e would be unveiled exactly one year later if this rumor is accurate. It is quite uncommon for Apple to unveil...
Finder Siri Feature

Why Apple's iOS 26.4 Siri Upgrade Will Be Bigger Than Originally Promised

Friday February 6, 2026 3:06 pm PST by
In the iOS 26.4 update that's coming this spring, Apple will introduce a new version of Siri that's going to overhaul how we interact with the personal assistant and what it's able to do. The iOS 26.4 version of Siri won't work like ChatGPT or Claude, but it will rely on large language models (LLMs) and has been updated from the ground up. Upgraded Architecture The next-generation...

Top Rated Comments

Boeingfan Avatar
20 weeks ago

As to whether the weak points will be an issue for iPhone Air owners, iFixit says "time will tell."
Let's be pragmatic; how many iPhone air owners will deliberately remove all of the internals in order to assess the bend risk? The point of buying a telephone is not to attempt to break it.

Let's buy a new car and crash it to see if it bends. Oh look, it does, it must be a dud ??
Score: 18 Votes (Like | Disagree)
ProbablyDylan Avatar
20 weeks ago
Great process innovation. Now use it to make a mini.
Score: 18 Votes (Like | Disagree)
maerz001 Avatar
20 weeks ago

I feel like apple just goes back and forth with the material the iPhones are made out of. Glass, Plastic, Aluminum, Titanium, Stainless Steel. Aluminum and color paint will not hold very well at all. I loved how sturdy and heavy the iPhone XS Max felt.

Sadly I will not be upgrading to the 17...first year I don't upgrade!
Alu is anodized. Not painted.
It holds very well! proved by all Macbooks, ipads, watch, airpods max, normal iphones since iphone 6.

You are welcome
Score: 12 Votes (Like | Disagree)
Mazda 3s Avatar
20 weeks ago

How long until thick phones start becoming a "revolutionary" concept?
Aren’t the new 17 Pros even thicker than last year
Score: 10 Votes (Like | Disagree)
darngooddesign Avatar
20 weeks ago

Of course they are so the air can be felt even thinner
The internet: I want a thicker phone with a larger battery

Also the internet: Apple only made a thicker phone with a larger battery to make the Air appear thinner.

Y'all are never happy. LOL
Score: 9 Votes (Like | Disagree)
mentaluproar Avatar
20 weeks ago
This thing is thinner than the wallet stand I have for it!

Attachment Image
Score: 8 Votes (Like | Disagree)